INSERMATIC
Automatic workbench for the automated screwing of hardware with constant or variable step on door and window sashes, with large worktable that allows large sashes to be handled and rotated. It is fully programmable from a console, or more commonly receives data from a hardware management system which automatically programs machining. Two screwdrivers with automatic screw feed work two sides of the sash simultaneously. The H2B version is equipped with a pre-assembly workbench with 8 boxes for small hardware and a 42-place hardware storage for long hardware components; the position of the components is indicated by labels placed on the compartments. The H2 version has a greater hardware storage capacity with 24 places for short and a 70-place for long hardware, with a LED identification system to guide the assembly, informing the operator of the components to be taken in the correct sequence. The workbench is completed with a CN shear for custom cutting both constant- and variable-pitch hardware, and a scrap collection drawer. A transport system allows the automatic movement of the sash from the assembly bench to the hardware screwing bench.
Technical data
Included
Available
Double automatic screwing carriage
Hardware assembly bench equipped with two independent screwing stations to simultaneously work on two sides of the frame, with the possibility of inserting a third loader for special screws.
Frame transfer
This system allows transferring large frames and repositioning them without any operator intervention, up to the point in which hardware screwing takes place automatically.
Frame rotation
Frame rotation for sequential machining of the 4 sides is ensured by an automatic CN system. The device allows rotating large frames and repositioning them without any operator intervention, until hardware fixing on the board is complete.
Control
The ergonomic state-of-the-art control panel features a touchscreen display and fully customised software and is packed with functions developed in the Microsoft Windows® environment specifically for this machine.
Hardware magazine system (H2 version)
The hardware magazine on board the line consists of two parts, the first with 24 compartments for small hardware located under the worktop; the second with 70 compartments for long hardware, located under the upper magazine, in front of the operator. The magazine is equipped with a LED system to facilitate component selection by the operator. The hardware assembly sequence is defined by the management program.
Hardware magazine system (H2B version)
The hardware magazine on board the line consists of two parts, the first with 8 compartments for small hardware located under the worktop; the second with 42 compartments for long hardware, located under the upper magazine, in front of the operator. The magazine is provided with labels indicating the position of the components to facilitate their selection by the operator. The hardware assembly sequence is defined by the management program.